This project is titled the design and construction of an Automatic Voltage Stabilizer. A voltage stabilizer is an electrical appliance used to feed constant voltage current to electrical gadgets like ACs and computers, and protects them from damage due to voltage fluctuations. It works on the principle of a transformer, where the input current is connected to primary windings and output is received from secondary windings. When there is a drop in incoming voltage, it activates electromagnetic relays which add to more number of turns in the secondary winding, thus giving higher voltage which compensates for loss in output voltage. When there is rise in the incoming voltage, the reverse happens, and, thus, the voltage at the output side remains almost unchanged.
This project was designed to stabilize an AC input voltage of 160-250V to give an AC output voltage of 220V at 50Hz automatically. The automatic feature can be achieved by the electronics devices used such voltage comparator IC, electro-magnetic device (relay), auto- transformer and other electronics devices.
TABLE OF CONTENTS
Cover Page
Title Page
Approval Page
Dedication
Acknowledgment
Abstract
Table of Contents
CHAPTER ONE
1.0 Introduction
1.1 Background of the project
1.2 Aim/objective of the project
1.3 Significance of the project
1.4 Scope of the project
1.5 Limitation of the project
1.6 measure of regulatory quality
1.7 project organisation
CHAPTER TWO
2.0 Literature Review
- Historical background of the project
- Stages in the development of voltage stabilizer
- Stabilizer grading
- Types of stabilizer
CHAPTER THREE
3.0 construction methodology
- Block diagram
- Circuit diagram
- Circuit description
- System operation
- Description of major components used
- theory of ap-amp
- theory of transistor
- theory of resistor
- theory of relay
- theory of capacitor
- Cost analysis
CHAPTER FOUR
4.0 Result analysis
- Construction procedure
- Casing and packaging
- Assembling section
- System testing
- Design precaution
CHAPTER FIVE
- Discussion, Conclusion and Recommendation
5.1 Discussion
- Conclusion
- Recommendation
- References
CHAPTER ONE
1.0 INTRODUCTION
An automatic voltage stabilizer is designed to automatically maintain a constant voltage level. A voltage stabilizer may be a simple "feed-forward" design or may include negative feedback control loops. It may use an electromechanical mechanism, or electronic components. Depending on the design, it may be used to regulate one or more AC or DC voltages.
Automatic voltage stabilizer is found in devices such as computer power supplies where they stabilize the DC voltages used by the processor and other elements. In automobile alternators and central power station generator plants, voltage regulators control the output of the plant. In an electric power distribution system, voltage regulators may be installed at a substation or along distribution lines so that all customers receive steady voltage independent of how much power is drawn from the line.
It works on the principle of a transformer, where the input current is connected to primary windings and output is received from secondary windings. When there is a drop in incoming voltage, it activates electromagnetic relays which add to more number of turns in the secondary winding, thus giving higher voltage which compensates for loss in output voltage. When there is rise in the incoming voltage, the reverse happens, and, thus, the voltage at the output side remains almost unchanged.
There are many fundamental different types of stabilizers in use some of which are electron-mechanically tap changer, solid state tap changer etc. voltage, stabilizer came into being not by normal design and plain, but as a means of solving electrical “Crisis” situation. This crisis situation does rarely occur in developed countries of the world such as Britain, American, and Germany.
1.2 OBJECTIVE OF THE PROJECT
The objective of this work is:
To design and construct a device that can maintain 220vac output voltage even when the input voltage is higher or lower the 220vac. That is, to construct a device that when there is rise in the incoming voltage, the reverse happens, and, thus, the voltage at the output side remains almost unchanged.
Provide a solution to under voltage and over situation faced by residents of high density areas of Nigeria by designing and constructing an effective and comparatively cheaper voltage stabilizer which will have a cost price of less than total cost obtained which could be afforded by most low income earners. This is cheaper than the ready made o factory assembled voltage stabilizer of the same rating which goes for between.
To regulate the voltage of there is any over voltage or under voltage an regulate the voltage that will suit the purpose the analysis design, construction and cost comparison have been done and necessary tests have been satisfactory out.
1.3 SIGNIFICANCE OF THE STUDY
As a student of electrical and electronic engineering, working on this project have expose my knowledge to function and working principle of many electrics components such as voltage comparator, transistor, and mainly to auto-transformer.
It has made me to understand the working principle and application of stabilizer both in homes and industries.
The Automatic voltage regulator is a voltage regulator planned to mechanically sustain a constant voltage level. It is very device to maintain a constant voltage level. It can also use electromechanical components. It can be used majorly to regulate one or more DC or AC depending on the design. Therefore, the functions of this equipment are very wide and can be used majorly for various purposes. Electronic voltage regulators can be used majorly for various purposes. It has various functions like it can be used mainly for stabilizing the DC voltages that can be used by the processor and its main parts. In central power station generator plants and automobile alternators, voltage regulators control the output of the plant. In this distribution system, it may be installed at along distribution lines so that all clients recognize steady voltage self-regulating of how much power is drawn from the line. There are many functions of operating the AC depending upon the design. It is very good option to maintain the constant voltage level. Automatic voltage regulator is a superb invention of science, which is an electric device designed to authorize a constant voltage in a settable level. It is very helpful to maintain the preferred voltage for the generators within particular limits. The main working of it depends upon the laws of electromechanical physics. It consists of numerous vigorous and unreceptive electrical parts like thermostats, adopters and diodes. Apart from this, there are many reliable Automotive Suppliers in India that produce many kinds of equipments like generator, regulator and other major parts. They are well known for various kinds of functions and various specifications. They not only produce higher quality products, but also they will provide some additional benefits with the parts of these equipments. Auto Voltage Regulator Generator is the most important part for great amplifier to work. Its types are many, but they are highly in functionality and better performance. They are well equipped with self functioning controls and starts up functions which make them very easy and useful to handle easily and completely. They have different sizes, shapes and colors. There are also automatic regulators which are so small that they can be easily places on a small printed circuit board. They are very easy and portable to handle. They may cover a higher volume of small house sometimes. Therefore, there is a wide variety in the automatic voltage regulator sand each has its own specifications.
1.4 THE SCOPE OF THE PROJECT
The design and construction of an Automatic Voltage Regulator is the project we are construction. We are working on this machine because we have some idea on how this machine can be constructed and also on how it works. We are also doing this because we want to learn more about it.
As we have mentioned earlier, this device is a protective device that protects our electrical and electronic appliances out of current and voltage fluctuation. This is how it works. When this system is plugged into the socket or supply, it will receive a minimum voltage of 100v and filter the current and voltage thereby brings out suitable voltage output to be used by the devices in it.
So, we are building or constructing this device to reduce risk and damages the fluctuation of current / voltage caused by power fluctuations.
1.5 LIMITATION OF THE PROJECT
The system design shall be capable of operating at an input frequency range of -15% to +10% of nominal, without clearing protective devices or causing component failure within the AVR. When generator or utility power is restored, the AVR shall automatically restart. Upon turn on or restart, the output of the AVR shall not exceed the specified output regulation limits.
If the input voltage or frequency exceeds programmable minimum or maximum set points for a programmable time period (factory set for 10 seconds), the AVR shall electronically shut off. When electrical parameters are back within acceptable limits for a programmable time period (factory set for 60 seconds), the AVR shall automatically restart to provide conditioned power to the load. If the input parameters are within acceptable limits, but the output voltage is outside of acceptable programmed limits, the AVR shall electronically shut off and require a manual restart.
The AVR shall be capable of operating at 100% rated load capacity continuously, 200% rated load for 10 seconds, 500% rated load for 1 second and 1000% rated load for 1 cycle. Operating efficiency shall be a minimum of 96%, typical at full load.
Transformer winding shall be continuous copper with electrostatic tripled shielding and K-13 rated for the purpose of handling harmonic currents.
Response Time: The AVR shall respond to any line voltage variation in 1/2 cycle while operating linear or non-linear loads, with a load power factor of 0.60 of unity. Peak detection of the voltage sine wave shall not be permitted to avoid inaccurate tap switching due to input voltage distortion.
Operating Frequency: The AVR shall be capable of operating at +10% to -15% of the nominal frequency, 50Hz or 60Hz.
Rating: this device shall be rated at kVA.
Access Requirements: The AVR shall have removable panels on the front, rear and sides as required for ease of maintenance and/or repair.
Metering: An input meter is provided to display line voltages
Ventilation: The AVR isolation transformer shall be designed for convection cooling. If fan cooling is required for the solid state electronic switching devices.
1.7 MEASURES OF REGULATOR QUALITY
The output voltage can only be held roughly constant; the regulation is specified by two measurements:
- Load regulation is the change in output voltage for a given change in load current (for example: "typically 15 mV, maximum 100 mV for load currents between 5 mA and 1.4 A, at some specified temperature and input voltage").
- line regulation or input regulation is the degree to which output voltage changes with input (supply) voltage changes - as a ratio of output to input change (for example "typically 13 mV/V"), or the output voltage change over the entire specified input voltage range (for example "plus or minus 2% for input voltages between 90 V and 260 V, 50-60 Hz").
Other important parameters are:
- Temperature coefficient of the output voltage is the change with temperature (perhaps averaged over a given temperature range).
- Initial accuracy of a voltage regulator (or simply "the voltage accuracy") reflects the error in output voltage for a fixed regulator without taking into account temperature or aging effects on output accuracy.
- Dropout voltage is the minimum difference between input voltage and output voltage for which the regulator can still supply the specified current. A low drop-out (LDO) regulator is designed to work well even with an input supply only a volt or so above the output voltage. The input-output differential at which the voltage regulator will no longer maintain regulation is the dropout voltage. Further reduction in input voltage will result in reduced output voltage. This value is dependent on load current and junction temperature.
- Absolute maximum ratings are defined for regulator components, specifying the continuous and peak output currents that may be used (sometimes internally limited), the maximum input voltage, maximum power dissipation at a given temperature, etc.
- Output noise (thermal white noise) and output dynamic impedance may be specified as graphs versus frequency, while output ripple noise (mains "hum" or switch-mode "hash" noise) may be given as peak-to-peak or RMS voltages, or in terms of their spectra.
- Quiescent current in a regulator circuit is the current drawn internally, not available to the load, normally measured as the input current while no load is connected (and hence a source of inefficiency; some linear regulators are, surprisingly, more efficient at very low current loads than switch-mode designs because of this).
- Transient response is the reaction of a regulator when a (sudden) change of the load current (called the load transient) or input voltage (called the line transient) occurs. Some regulators will tend to oscillate or have a slow response time which in some cases might lead to undesired results. This value is different from the regulation parameters, as that is the stable situation definition. The transient response shows the behaviour of the regulator on a change. This data is usually provided in the technical documentation of a regulator and is also dependent on output capacitance.
- Mirror-image insertion protection means that a regulator is designed for use when a voltage, usually not higher than the maximum input voltage of the regulator, is applied to its output pin while its input terminal is at a low voltage, volt-free or grounded. Some regulators can continuously withstand this situation; others might only manage it for a limited time such as 60 seconds, as usually specified in the datasheet. This situation can occur when a three terminal regulator is incorrectly mounted for example on a PCB, with the output terminal connected to the unregulated DC input and the input connected to the load. Mirror-image insertion protection is also important when a regulator circuit is used in battery charging circuits, when external power fails or is not turned on and the output terminal remains at battery voltage.
1.8 PROJECT WORK ORGANISATION
The various stages involved in the development of this project have been properly put into five chapters to enhance comprehensive and concise reading. In this project thesis, the project is organized sequentially as follows:
Chapter one of this work is on the introduction to an automatic voltage regulator. In this chapter, the background, significance, objective limitation and problem of an automatic voltage regulator were discussed.
Chapter two is on literature review of an automatic voltage regulator. In this chapter, all the literature pertaining to this work was reviewed.
Chapter three is on design methodology. In this chapter all the method involved during the design and construction were discussed.
Chapter four is on testing analysis. All testing that result accurate functionality was analyzed.
Chapter five is on conclusion, recommendation and references.
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