DESIGN AND CONSTRCUTION OF A SOLDERING IRON TEMPERATURE CONTROLLER
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TITLE PAGE
DESIGN AND CONSTRCUTION OF A SOLDERING IRON TEMPERATURE CONTROLLER
BY
---
EE/H2013/01430
DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING
SCHOOL OF ENGINEERING
INSTITUTE OF ---
DECEMBER,2018
APPROVAL PAGE
This is to certify that the research work, “design and constrcution of a soldering iron temperature controller” by ---, Reg. No. EE/H2007/01430 submitted in partial fulfillment of the requirement award of a Higher National Diploma on Electrical and Electronics Engineering has been approved.
By
Engr. --- Engr. ---
Supervisor Head of Department.
Signature………………. Signature……………….
……………………………….
Engr. ---
External Invigilator
DEDICATION
This project is dedicated to Almighty God for his protection, kindness, strength over my life throughout the period and also to my --- for his financial support and moral care towards me.Also to my mentor --- for her academic advice she often gives to me. May Almighty God shield them from the peril of this world and bless their entire endeavour Amen.
ACKNOWLEDGEMENT
The successful completion of this project work could not have been a reality without the encouragement of my --- and other people. My immensely appreciation goes to my humble and able supervisor mr. --- for his kindness in supervising this project.
My warmest gratitude goes to my parents for their moral, spiritual and financial support throughout my study in this institution.
My appreciation goes to some of my lecturers among whom are Mr. ---, and Dr. ---. I also recognize the support of some of the staff of --- among whom are: The General Manager, Deputy General manager, the internal Auditor Mr. --- and the ---. Finally, my appreciation goes to my elder sister ---, my lovely friends mercy ---, ---, --- and many others who were quite helpful.
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A soldering iron is an instrument used to repair and assemble electronic circuits. This instrument works, most of the time, connected to the outlet (110/220 VAC). This causes constant energy consumption. In addition to this consumption, it also causes deterioration of the soldering tip.
When soldering, sometimes the need arises to control the temperature of the soldering iron. It is not possible to change the solder iron every time. If you’re just soldering small resistors and ICs, 15 Watts will probably suffice, but you may have to wait a bit in between joints for the tip to recover. When soldering larger components, especially ones with heat sinks (like voltage regulators), or doing a lot of soldering, you’ll probably want a 25 or 30 Watt iron.
For soldering larger things like 10 gauge copper wire, motor casings, or large heat sinks, you may need upwards of a 50 Watt iron or more. Soldering irons are available in different wattage and usually run at 230V AC mains. However, these have no temperature control. Low-voltage soldering irons (e.g. 12V) generally form part of a soldering station and are designed to be used with a temperature controller. A proper temperature controlled soldering iron or station is expensive. This is a simple circuit that provides manual control of the temperature of an ordinary 220V AC soldering iron. The circuit consists of TRIAC1, DIAC1, potentiometer VR1, a resistor & a capacitor.
TABLE OF CONTENTS
TITLE PAGE
APPROVAL PAGE
DEDICATION
ACKNOWLEDGEMENT
ABSTRACT
TABLE OF CONTENT
CHAPTER ONE
1.0 INTRODUCTION
1.1 BACKGROUND OF THE PROJECT
1.2 AIM OF THE PROJECT
1.3 OBJECTIVE OF THE PROJECT
1.4 SIGNIFICANCE OF THE PROJECT
1.5 PURPOSE OF THE PROJECT
1.6 APPLICATION OF THE PROJECT
1.7 ADVANTAGES OF THE PROJECT
1.8 PROBLEM/LIMITATION OF THE PROJECT
1.9 PROJECT ORGANISATION
CHAPTER TWO
2.0 LITERATURE REVIEW
2.1 REVIEW OF RELATED STUDIES
2.2 REVIEW OF RELATED TERMS
2.3 SOLDERING PROCESS
2.4 SOLDERING IRON
CHAPTER THREE
3.0 CONSTRUCTION METHODOLOGY
3.1 SYSTEM BLOCK DIAGRAM
3.2 SYSTEM CIRCUIT DIAGRAM
3.3 SYSTEM OPERATION
3.4 CIRCUIT DESCRIPTION
3.5 SYSTEM CIRCUIT DIAGRAM
3.6 CIRCUIT OPERATION
3.7 IMPORTANCE AND FUNCTION OF THE MAJOR COMPONENTS USED IN THIS CIRCUIT
CHAPTER FOUR
RESULT ANALYSIS
4.0 CONSTRUCTION PROCEDURE AND TESTING
4.1 CASING AND PACKAGING
4.2 ASSEMBLING OF SECTIONS
4.3 TESTING
4.4.1 PRE-IMPLEMENTATION TESTING
4.4.2 POST-IMPLEMENTATION TESTING
4.5 RESULT
4.6 COST ANALYSIS
4.7 PROBLEM ENCOUNTERED
CHAPTER FIVE
5.1 CONCLUSION
5.2 RECOMMENDATION
5.3 REFERENCES
CHAPTER ONE: The complete chapter one of this work is available. Order full work to download. Chapter one of this work is on the introduction to this study. In this chapter, the background, significance, scope, objective, the need (benefit), limitation and problem, advantages of this work was discussed.
CHAPTER TWO: The complete chapter two of “design and constrcution of a soldering iron temperature controller” is available. Order full work to download. Chapter two of “design and constrcution of a soldering iron temperature controller” consists of the literature review. In this chapter all the related work on “design and constrcution of a soldering iron temperature controller” was reviewed.
CHAPTER THREE: The complete chapter three of “design and constrcution of a soldering iron temperature controller” is available. Order full work to download. Chapter three of “design and constrcution of a soldering iron temperature controller” consists of the methodology. In this chapter all the method used in carrying out this work was discussed.
CHAPTER FOUR: The complete chapter four of “design and constrcution of a soldering iron temperature controller” is available. Order full work to download. Chapter four of “design and constrcution of a soldering iron temperature controller” consists of all the test conducted during the work and the result gotten after the whole work
CHAPTER FIVE: The complete chapter five of design and construction of a “design and constrcution of a soldering iron temperature controller” is available. Order full work to download. Chapter five of “design and constrcution of a soldering iron temperature controller” consist of conclusion, recommendation and references.
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