FABRICATION OF AN AUTOMATIC PNEUMATIC PUNCHING AND RIVETING MACHINE
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TITLE PAGE
BY
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--/H2013/01430
DEPARTMENT OF ----
SCHOOL OF ---
INSTITUTE OF ---
APPROVAL PAGE
This is to certify that the research work, "fabrication of an automatic pneumatic punching and riveting machine" by ---, Reg. No. --/H2007/01430 submitted in partial fulfillment of the requirement award of a Higher National Diploma on --- has been approved.
By
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Supervisor Head of Department.
Signature………………. Signature……………….
……………………………….
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External Invigilator
DEDICATION
This project is dedicated to Almighty God for his protection, kindness, strength over my life throughout the period and also to my --- for his financial support and moral care towards me.Also to my mentor --- for her academic advice she often gives to me. May Almighty God shield them from the peril of this world and bless their entire endeavour Amen.
ACKNOWLEDGEMENT
The successful completion of this project work could not have been a reality without the encouragement of my --- and other people. My immensely appreciation goes to my humble and able supervisor mr. --- for his kindness in supervising this project.
My warmest gratitude goes to my parents for their moral, spiritual and financial support throughout my study in this institution.
My appreciation goes to some of my lecturers among whom are Mr. ---, and Dr. ---. I also recognize the support of some of the staff of --- among whom are: The General Manager, Deputy General manager, the internal Auditor Mr. --- and the ---. Finally, my appreciation goes to my elder sister ---, my lovely friends mercy ---, ---, --- and many others who were quite helpful.
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The pneumatic press tool has an advantage of working in low pressure, that is even a pressure of 6 bar is enough for operating the unit. The pressurized air passing through the tubes to the cylinder, forces the piston out whose power through the linkage is transmitted to the punch. The work piece thus got is for required dimensions and the piece can be collected through the land clearance provided in the die. The die used in this is fixed such that the die of required shape can be used according to the requirement. This enables us to use different type punch dies resulting in a wide range of products. Different types of punch as requirement can be thus got. According to the work material the operating pressure can be varied. Here we are using Pneumatic is act as punching/riveting equipment. When control unit detect the low pulse from the tool and ON the pneumatic for Punch (or) rivet. After a second the controller will OFF the pneumatic. After getting the punch or revit from the pneumatic the punching tool feed is moved to longitudinal & latidudinal motion. This Process will go repeatedly when another object. This feed is 1mm/min for speed revolution for tool movement.
TABLE OF CONTENTS
TITLE PAGE
APPROVAL PAGE
DEDICATION
ACKNOWLEDGEMENT
ABSTRACT
TABLE OF CONTENT
CHAPTER ONE
1.0 INTRODUCTION
1.1 BACKGROUND OF THE STUDY
1.2 PROBLEM STATEMENT
1.3 AIM AND OBJECTIVE OF THE PROJECT
1.4 SCOPE OF THE STUDY
1.5 PROJECT MOTIVATION
1.6 ADVANTAGES OF THE PROJECT
1.7 DISADVANTAGE OF THE PROJECT
1.8 APPLICATIONS OF THE PROJECT
CHAPTER TWO
2.0 LITERATURE REVIEW
2.1 REVIEW OF THE STUDY
2.2 REVIEW OF RELATED STUDIES
2.3 DIFFERENT TYPE OF RIVET
CHAPTER THREE
3.0 CONSTRUCTION
3.1 DESIGNING PROCESS
3.2 SELECTION OF MATERIAL
3.3 GENERAL DESCRIPTION
3.4 PNEUMATIC CONTROL COMPONENTS
CHAPTER FOUR
RESULT ANALYSIS
4.0 DESIGN CALCULATIONS WORKING PRESSURE
4.1 YIELD STRESS OF THE WORK MATERIAL FROM DATA BOOK FOR ASTHETIC
4.2 CUTTING FORCE REQUIRED FOR THE WORK MATERIAL
4.3 WORKING PRINCIPLE
4.4 LIST OF MATERIAL
CHAPTER FIVE
5.0 CONCLUSION
5.1 RECOMMENDATION
5.2 REFERENCES
CHAPTER ONE
1.0 INTRODUCTION
1.1 BACKGROUND OF THE STUDY
The press is the punching and riveting machine tool designed to punch letter or rivet metal by applying mechanical force or pressure. The metal is punched or riveted to the desired requirement. The presses are exclusively intended for mass production and they represent the fastest and more efficient way to form a metal into a finished punched or riveted product.
Press tools are used to form and cut thin metals. Press tools operation can be simplified to a few simple operations involving a punch a die. There are Nemours types of presses in engineering field, which are used to fulfill the requirements. We are interested to introduce pneumatic system in presses. The main function of pneumatic press is to form or cut thin sheet metals or nonmetals using pneumatic power. In this project we have used to punching process and riveting process for simple application.
1.2 PROBLEM STATEMENT
Using hand operated punching and riveting machine has many disadvantages, like hand punching has low accuracy, low work speed, exposed to much accident and high cost..
Automatic pneumatic punching or riveting machine give high accuracy with before time completion and second most important, it is not dangerous and second does not worried about slot of jobs.
1.3 AIM AND OBJECTIVES
The main aim of this project study is to design and fabricate a simple punching or riveting machine tool that used pneumatic system. The objectives are:
- To design mechanical system of a punching tool.
- To fabricate a pneumatic punching tool machine through several fabrication techniques.
- To fabricate an automatic machine that will make punching or riveting easy.
1.4 SCOPE OF THE PROJECT
This project will focus on build of low lost punching or riveting machine tool with using a pneumatic system. It is because, in the real industry, most company needs to buy a hydraulic machine whether they only need a small force to punch. Whether hydraulic machine can used for low or high force, high cost of machine and maintenance are needed. Therefore, this pneumatic punch also can help small company to use semi auto puncher than using manual puncher. Pneumatic punching or riveting machine machine give us high accuracy with before time completion and second most important, it is not dangerous.
1.5 PROJECT MOTIVATION
1.6 ADVANTAGES OF THE PROJECT
- Low cost
- Save the Man Power
- Save the time
1.7 DISADVANTAGE OF THE PROJECT
Need separate compressor.
1.8 APPLICATIONS OF THE PROJECT
- We can implement to fix the label in object
- Put the holes or shape the objects
CHAPTER TWO: The chapter one of this work has been displayed above. The complete chapter two of "fabrication of an automatic pneumatic punching and riveting machine" is also available. Order full work to download. Chapter two of "fabrication of an automatic pneumatic punching and riveting machine" consists of the literature review. In this chapter all the related work on "fabrication of an automatic pneumatic punching and riveting machine" was reviewed.
CHAPTER THREE: The complete chapter three of "fabrication of an automatic pneumatic punching and riveting machine" is available. Order full work to download. Chapter three of "fabrication of an automatic pneumatic punching and riveting machine" consists of the methodology. In this chapter all the method used in carrying out this work was discussed.
CHAPTER FOUR: The complete chapter four of "fabrication of an automatic pneumatic punching and riveting machine" is available. Order full work to download. Chapter four of "fabrication of an automatic pneumatic punching and riveting machine" consists of all the test conducted during the work and the result gotten after the whole work
CHAPTER FIVE: The complete chapter five of "fabrication of an automatic pneumatic punching and riveting machine" is available. Order full work to download. Chapter five of "fabrication of an automatic pneumatic punching and riveting machine" consist of conclusion, recommendation and references.
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