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TITLE PAGE

 

BY

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--/H2013/01430
DEPARTMENT OF ----
SCHOOL OF ---
INSTITUTE OF ---

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APPROVAL PAGE

This is to certify that the research work, "production of aluminium pots" by ---, Reg. No. --/H2007/01430 submitted in partial fulfillment of the requirement award of a Higher National Diploma on --- has been approved.

By
---                                                     . ---
Supervisor                                                  Head of Department.
Signature……………….                           Signature……………….        

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External Invigilator

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DEDICATION
This project is dedicated to Almighty God for his protection, kindness, strength over my life throughout the period and also to my --- for his financial support and moral care towards me.Also to my mentor --- for her academic advice she often gives to me. May Almighty God shield them from the peril of this world and bless their entire endeavour Amen.

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ACKNOWLEDGEMENT

The successful completion of this project work could not have been a reality without the encouragement of my --- and other people. My immensely appreciation goes to my humble and able supervisor mr. --- for his kindness in supervising this project.
My warmest gratitude goes to my parents for their moral, spiritual and financial support throughout my study in this institution.
My appreciation goes to some of my lecturers among whom are Mr. ---, and Dr. ---. I also recognize the support of some of the staff of --- among whom are: The General Manager, Deputy General manager, the internal Auditor Mr. --- and the ---. Finally, my appreciation goes to my elder sister ---, my lovely friends mercy ---, ---, --- and many others who were quite helpful.

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PROJECT DESCRIPTION: This work "production of aluminium pots" research material is a complete and well researched project material strictly for academic purposes, which has been approved by different Lecturers from different higher institutions. We made Preliminary pages, Abstract and Chapter one of "production of aluminium pots" visible for everyone, then the complete material on "production of aluminium pots" is to be ordered for. Happy viewing!!!

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The aim of this project is to produce aluminum pots through sand casting process.  The cast process involved drawing of element to be cast, making of pattern and core boxes, moulding of pattern, and core boxes, moulding or pattern, moulds assembling, melting of a metal pouring into the mould, solidification and cooling of metal in the mould cast knockout and separation of gate runner and riser, casting surface cleaning, removal of core. This process is use to produce metallic article (alloys) of desired shape, dimension, composition and specified properties from molten metal Poured into  a mould whose internal space (impression) reproduce the configuration and dimension of the cast article, with maximum accuracy.        

TABLE OF CONTENT
Title page                                                   
Certification                                               
Dedication                                                 
Acknowledgement                                     
Abstract
CHAPTER ONE
Introduction
aim of the project
Objectives of the project
Scope of this project
CHAPTER TWO
2.0     Literature Review
2.1     Casting
2.2     Die Casting
2.3     Sand Casting
2.4     Sand
2.5     Types of sand mould
2.6     Quality of green sand
2.7     Pattern
2.8     Mould-making or production
CHAPTER THREE
3.1     Process taken  in production of Aluminium pots
3.2     Procedure for Heating the Metal Aluminium Pot
3.3     Pouring the molten metal (Aluminium) in the mould
CHAPTER FOUR       
4.0     Cleaning, Fettling and Inspection Method, Defects
4.1     Cleaning of Casting and Assessment
4.2     Fettling of Castings
CHAPTER FIVE
5.0     Conclusion and Recommendation
5.1     Conclusion
5.2     Recommendation
Reference

 

CHAPTER ONE
1.0     INTRODUCTION       
Aluminium pots are made from Aluminium scap. The shape of the Aluminium pots yard according to the    purpose for which they are produced.
Hence there are various shapes of Aluminium pot such as cylindrical flat bottom pots spherical bowel pots e.t.c. In some cases means of production of the pots also determine their shapes.
The pots being reported on are spherical bowel pots and circular called the mouth joined together with a narrower neck. They also possess two EAR-LIKES Handle used. For lifting when loaded. The mouth is covered with a circular lead having a handle as its center.        
The cast aluminum pot serves several functions its versatility accounts   for its popularity in  many local villages, households where it serves as the primary family cooking utensil, Normally it is suspended from a tripod itself is typically constructed of 75mm diameter tree limbs about two mm  long.

          Prior to the usual of an aluminum reduction plant operation in the country. Local residents used pots made of Aluminum, which came from a distant place. It did not take long for the local entrepreneur to determine that a similar pot made of aluminum was much lighter, had much better heat transfer characteristic, and provided an improved and uniform thermal dispersion into the substance being cooked. These attributes are  important economics consideration where fuel is both scarce and expensive.
It is some what ironic that the formerly discarded and displaced cast iron pots are used as the pattern for the  sand  moulds made for casting  the aluminium. Such a cast iron pot used for pattern purposes is visible, which shows the  sand mould  being prepared.
The major aspect in preparation of aluminum cooking pot include preparation of sand, melting and pouring of the molten and finally into already prepared mould and finally the removal of the solicited casting from the sand and its dressing. After the metal had been poured the end product of the foundry operation is known as casting and may vary from a fraction of a kilogram to several tones. Various materials used in the furnace for the production of .aluminum cooking pot includes the materials that `can withstand very high temperature without causing any damage by heating. This materials as called refractory material such as crucibles used in the melting of aluminum scraps. Its should posses properties such as high mechanical strength and chemical stability at elevated temperature so as to withdraw the action of metabolic  melt oxide slag and fluxes.
The major aspect of preparation of aluminum cooking pot includes preparation of sand, melting.
Fire clay has sufficient mechanical strength and chemically stable to be used as a lining materials in furnaces for melting of aluminum scraps.
Fluxes are also added during melting of metal inform and control the composition of slag with the required physical and chemical  characteristics of the slag. Parting powder is also added to separate a content of moulding flask or boxes from one another. Surface dressing powder mould against the action of the molten metal and to help to produce good surface on casting.
Surface dressing powder used in the casting of aluminum cooking pot is talc, plumb ago and  coal dust can also be used.

1.1 Aim of the project

The main aim of this work is to produce metallic article (alloys) of desired shape, dimension, composition and specified properties from molten metal Poured into  a mould whose internal space (impression) reproduce the configuration and dimension of the cast article, with maximum accuracy.

1.2 objectives of the study

The objectives of the study are:

i. To produce aluminium pots at low cost

ii.To produce aluminium pots using available local materials

1.3 Scope of the study

Aluminium, with more than 50 Mt annual production in 2016, is an essential material in modern engineering designs of lightweight structures. To obtain aluminium ingots from bauxite, three main processes are involved: the Bayer process to produce alumina from bauxite; the anode manufacturing process to produce electrodes, and the smelting process using the Hall-Héroult technology. The Hall-Héroult process, involves the electrolysis of alumina, dissolved in molten cryolite to produce liquid aluminium that should be casted to produce ingots of different types of alloys.

CHAPTER FIVE
5.0     CONCLUSION AND RECOMMENDATION
5.1     Conclusion
The production method adopted in this project could permit the use of the local foundry choops and tools.
Also the man power required could be very much minimized. The setting up of a foundry enterprise adopting the method analyzed in the project for production pot viable. The melting method adopted in this project does not require electricity supply. Hence, the serious disruption in the supply of electricity in our society does not directly affect the production.
It was also found that the rate of production could be increased with the experienced acquired during continuous production, especially in mould making the possibility of increasing the wall thickness of the pot could be realized in mould making; this advantage can be used to increase demand for the pot in the society. However, this method is time consuming and the production rate is low.

5.2     Recommendation

          Therefore, it becomes necessary to carry out research work for increasing the production rate by knowing the properties that would enhance binding ability during mould making and total scattering during shattering. As a way of Improving on the method adopted in this project attempt should be made to design permanent mould making use of some features of the moulding method analyzed in this project.  This will go a long way to increase the production rate and boasting the impacts of foundry practice in Nigeria.

 

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CHAPTER TWO: The chapter one of this work has been displayed above. The complete chapter two of "production of aluminium pots" is also available. Order full work to download. Chapter two of "production of aluminium pots" consists of the literature review. In this chapter all the related work on "production of aluminium pots" was reviewed.

CHAPTER THREE: The complete chapter three of "production of aluminium pots" is available. Order full work to download. Chapter three of "production of aluminium pots"consists of the methodology. In this chapter all the method used in carrying out this work was discussed.

CHAPTER FOUR: The complete chapter four of "production of aluminium pots" is available. Order full work to download. Chapter four of "production of aluminium pots" consists of all the test conducted during the work and the result gotten after the whole work

CHAPTER FIVE: The complete chapter five of "production of aluminium pots" is available. Order full work to download. Chapter five of "production of aluminium pots" consist of conclusion, recommendation and references.

 

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